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景德镇传统制瓷工艺 THE TRADITIONAL CRAFTS OF PORCELAIN MAKING IN JINGDEZHEN

 

  • 景德镇的窑炉与烧成

  • Kilns and Firing in Jingdezhen

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著名的景德镇窑是综合了龙窑、阶级窑和葫芦窑的优点,并参考北方馒头窑的长处,又根据当地的燃料——松柴燃烧温度高、火焰长的特性而修建与发展起来的。它在结构上,不用任何异型砖,没有复杂的排烟装置,也不用任何附属设备,仅以投柴时间及投柴量的把握即可控制适当的窑内气氛和温度。它克服了龙窑及阶级窑尾间不易升温和葫芦窑温差较大的缺点,在我国陶瓷窑炉史上占有极其重要的地位。

现今各博物馆在陶瓷陈列厅有不少建有窑炉的模型及按实景建造的剖面图,基本上只有三种窑型,即“馒头窑”、“龙窑”、“景德镇窑”。

景德镇窑体大致可分为如下几个部分:

(1)窑门:为装卸制品(即满窑与开窑)的出入口,烧成时需将其下部封闭,仅在其上部留一投柴口,供投入窑柴补充燃料用。

(2)窑头区:为燃料燃烧区,炉栅和灰坑均位于此区内。

(3)大肚区:因其位于窑前部最宽最高处而得名,为上等细瓷与高温颜色釉瓷装烧区。此区温度高,烧成温度为1300~1320℃。

(4)小肚区:位于窑体腰部,其高度和宽度均不及大肚区,为普通细瓷装烧区,烧成温度为1260~1300℃,略低于大肚区。

(5)低温区:俗称“想理区”,为普通瓷器或低温颜色釉瓷器装烧处,烧成温度较前低,仅1170~1260℃。

(6)挂窑口:即窑室与烟囱的交界处,是控制火焰流向、流速与烟囱抽力的部位。

(7)余堂:为烟囱底部空间,是土匣或粗瓷(即渣胎碗之类)装烧区,烧成温度为1130~1170℃。

(8)观音堂:即窑背端弯隆所构成的“佛龛”式空间,从窑头处观其形似庙堂,故称为观音堂以求吉利,用于装烧窑供修窑用。

(9)烟囱:前囱壁与挂窑口上端相接,后壁与窑后墙相连,排烟道位于余堂之上直通烟囱,烟囱为全窑抽力产生的根本。

(10)窑床:为全窑的底衬,与水平线成约3°角,并铺一层紫石英砂,匣钵立于其上,码脚半截入砂,能起到稳定匣柱的作用。

 

In  the  light  of  the  characteristics  of  local  fuelspine  wood Which has a high burning temperature and high flames, the famous Jingdezhen kiln was set up and improved by drawing the best of the Dragon Kiln,  the Stairs Kiln and the Gourd Kiln and taking the good points of the Mantou Kiln in the North for reference.  It  has neither any types of shape bricks and  complicated  fume  extractors,  nor  any  auxiliary  equipment in its structures.  The gaseous atmosphere and temperature in the kiln is appropriately controlled  only seizing the right time to  throw wood  and its amount.  It has overcome the shortcomings of the Dragon Kiln and the Stairs Kiln in which  are  difficult to  heat up the tail  parts and the  high temperature  difference in the  Gourd  Kiln.  Therefore,  the Jingdezhen Kiln has held an important position in the history of porcelain kilns in  China.

Today,  many  kiln  models  and  the  sectional  drawings  in proportions have been exhibited  in showrooms of  museums. There are three basic types of kilns:  the Mantou Kiln,  the Dragon Kiln and the Jingdezhen Kiln.

The structures of the  Jingdezhen Kiln roughly include the following  components:

  Kiln  entrance:  the  entrance  for  loading  and  unloading wares .During firing ,the lower part of the entrance is sealed and there is only a wood feeding port in the upper part for a Ceaseless supply  of woods.

  Front end :a place for fuel combustion and the grates and ash pit are in the part.

Large belly:  It is so called as it is at the widest and tallest part of the front end.  It is for firing of the topclass fine  porcelain and highglaze porcelain.  The temperature is very high  in  this  area  and  the  firing  temperature  is  between l300~l320℃。

Small belly:  it is at the middle part of the kiln with less width  and  height that those  of the large belly .It  is for ordinary fine porcelain.  The firing temperature is a little bit lower ,between l260-1300℃.

  LOWtemperature Area:  1t is called  the ideal zone  by the local people.  It is for ordinary porcelains or low-temperature color-glazed porcelains .It has a low firing temperature ,only between ll70~1260℃.  Therefore,  it is called the low temperature  zone.

  Guayaokou :It is at the juncture of the chambers and chimney and functions as the control of the direction and speed of flames and the draft control of chimney.

  Residual Chamber :It is a chamber at the bottom of the chimney for loading and firing saggers and coarse porcelains

(such as Zhatai  Bowl) .The firing temperature  is between 1130~1170℃.

Guanyin Chamber :It is the space created within the arch structure under the top of the kiln.  Taking a look from the front of the kiln ,it looks like a temple.Thus ,it is called “Guanyin  Chamber”  (meaning the temple of the Goddess of Mercifulness) .It is used to accommodate bricks for repair the kiln.

Chimney :the front side of chimney is connected with the upper part of guayaokou and its back side with the back wall Of the kiln .The flue is above the  residual chamber and connects directly with the chimney .Chimney is the very place which produces draft in the kiln.

Kiln Bottom :It is the base of the whole kiln and is at an angle of 3 degrees to the horizontal line .The bottom is covered with a layer of violet quartz sand on which saggers stand with Majiao half in the sand.  It functions as a support to Stabilize the saggers.

 

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 KILNS AND FIRING IN JINGDEZHEN 景德镇的窑炉与烧成

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