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CLAY
The clay used
for "Bridge" was mined in central Taiwan, China and comes in a
variety of colors from buff to red ,depending on the amount of
iron oxide in it . To create a light brown color, Ah Leon mixes
clay from different batches in a pub mill. He reprocesses the clay
in the pub mill to remove air , which could cause a crack when the
clay is fired.
CLAY SLABS
Clay tubes
from the pug mill are flattened with a wooden mallet and then a
rolling pin .
Ah Leon uses his hands to contour the sides of the slabs that
will become planks for the top of "Bridge", there by imparting an
unevenness that imitates rough wood.
POSTS AND BEAMS
Post and
beams, the vertical and horizontal support structures of "Bridge",
are weight-bearing elements constructed as hollow boxes, Each is
made of four slabs of clay joined together in a elaborate
multi-step process.
REINFORCING POSTS
AND BEAMS
On the
interior side of a joint where two clay slabs meet ,Ah Leon
creates a groove and fills it with slip; then a thin roll of clay
is worked into the joint with a drumstick-shaped bamboo knife.
After joining three slabs into a U-shaped open box, Ah Leon places
four small rectangular slabs of clay inside the hollow box to keep
the sides from collapsing or warping during firing
TEXTURING PLANKS, POSTS, AND BEAMS
When the clay is
leather-hard, Ah leon textures it while looking at his sketch for
"Bridge". At first the used real wood samples as models but later
worked from memory. Ah Lean dents the clay with a wooden meat
tenderizer and gouges out areas to create a rough shaped knife
(imported from Yixing) across the surface of the clay ,Knotholes
are made by inlaying purple clay imported from Yixing.
FINISHING TEXTURE
After carving the clay with the fish-belly-shaped knife, Ah
Leon creates further texture by using the scored end of a wooden
meat tenderizer, the rough handle of a metal screwdriver, and a
homemade tool of crinkled metal, He finishes the texture with a
small wire brush and a whisk broom, The small clay particles
created during the texturing look like sawdust after firing. To
enrich the color of the clay before firing, a solution of water,
powdered cobalt, iron, and manganese is brushed onto the posts,
beams, and planks.
NAILS
The clay for the "nails" consists of Taiwan clay mixed
with thirty percent imported porcelain, enabling the tiny nails to
withstand the same high-temperature firing as the posts, beams,
and planks without collapsing. Small amounts of cobalt and
manganese ore impart a metallic color. Red slip applied with a
scouring pad before firing creates "rust".
FIRING
Ah Leon fires each piece in his eight-flame gas kiln, which
measures half a cubic meter. He keeps meticulous sketches,
logbooks, and photographs of every firing, noting information
about how he stacked objects in the kiln, firing times ,and
temperatures. The temperature is gradually raised to 1250℃
over several days with periods of reduction beginning at 1120℃ for
anywhere form twenty minutes to two hours at a time. The planks
are fired for thirty-six hours; the hollow posts and beams, for
forty-eight. He may extinguish tow of the eight flames to create
an unstable atmosphere that produces variegated colors in the clay
slabs, The kiln is unloaded after two days of cooling, If
dissatisfied with the final colors, Ah Leon recoats the ceramic
slabs with more cobalt, iron, and manganese solution and
refires them at a lower temperature. Some pieces require several
refirings. |